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May

Using A3 to introduce Lean – Dr. Balle Video

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Lean technology has now evolved from the manufacturing floor to the whole enterprise. Many companies have found real value in applying the fundamental concepts of Lean throughout the organization. The lean concepts of Kaizen, PDCA and the tools such as Pareto Charts, 5 Why’s and even Poka Yoke are commonplace.

As a result of discussing a Lean Enterprise with Dr. Michael Balle, I asked him about his thoughts on Introducing PDCA or A3 to services is it feasible?

Dr. Michael Ballé is a business researcher and consultant and has studied lean transformation for the past 15 years. He is Associate Researcher at Télécom Paris Tech and the co-founder of the French Lean Institute (www.institut-lean-france.fr) and the Project Lean Enterprise (www.lean.enst.fr). He coaches CEOs and senior executives in using lean to radically improve their businesses’ performances and establish lean cultures.

Dr. Balle is also a Shingo Prize winner as an author of the The Gold Mine and The Lean Manager. His newest Shingo Prize was on the adaption of The Gold Mine: A Novel of Lean Turnaround to an audiobook that features performances by multiple readers who bring its realistic business story and characters to life.

Categories : Foundation, Lean Marketing

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Mar

Learn the One Page Project Manager

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I have been a big fan of the The One-Page Project Manager for many years. In fact, the author Clark Campbell reminded me in a recent phone call that I was the first one to write a review on the first book. Since then, he has added two more books to the collection:

I have not read the OPPM for IT but of course have the first one and the latter which is the OPPM for use with an A3. If you are familiar with an A3, I would recommend the original OPPM as you will find the A3 material rather basic. If you are not familiar with A3 the description of the process is quite good in the book but it does not go into the tools used to construct the A3 in much depth.

The One Page Project Manager is not meant to replace a full blown project management system. It helps you identify and communicate the essential details of a project. I recommended the book in my book, Marketing with A3 (Marketing with A3(Kindle Version)) as an effective reporting tool. Utilizing Lean methodologies, I always felt that in the project management area Lean never had a defined method such as the “C” in Six Sigma DMAIC. I think the OPPM completes the job and is a great companion to Lean and especially A3s. I utilize the OPPM with A3s slightly different than the book describes. I use the entire back side of the A3 for the OPPM. I take advantage of a little artistic interpretation of what constitutes one page.

Though I have not read the OPPM for IT, I would assume from reading the Table of Contents it does not address agile practices. However, since it is basically a communication and reporting tool, it may be an ideal bridge between agile teams and management. Most managers are familiar with the Gantt style and no so much with burn charts. Using the OPPM to report progress may be an ideal crossover.

I have certainly stretched the use of OPPM and managed some rather in-depth and lengthy projects with it. In fact one such project I actually reconfigured the Excel sheet to hold over 100 tasks. It is a tool that should be in anyone’s toolbox. Below is a rather detailed view of the OPPM.

Using The One Page Project Manager

P.S. Clark Campbell is putting on a half-day OPPM workshop at the 2011 Shingo Conference.

Categories : Foundation, Lean Marketing

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Mar

Lean Problem Solving approach

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Practical problem solving is at the heart of the Toyota Production System and a Lean culture. These skills are based on the PDCA (Plan-Do-Check-Act) cycle and are the bases of the A3 problem solving process. Why is learning the foundation of problem solving so important? When you start looking through the lens of Why? Why is this happening? Why is it this way? You start building a learning organization, a problem solving culture that will grow every minute of the day. The very best competitive advantage that you can instill within your organization.

Ron Pereira at the Gemba Academy introduces the 8 step Practical Problem Solving methodology in this video and touches on a few others. The steps are: